AI in manufacturing, from the quote to the shop floor
AI in manufacturing, as we build it, is software for the office and the shop floor, not robots. We work around the ERP or MRP you already run: an RFQ becomes a checked quote, a won quote becomes a works order, and every batch stays traceable. AI reads and drafts; a person checks.
The ONS counted 128,125 UK manufacturing businesses in 2026, 25,730 of them with 10 to 249 staff. An independent AI adoption plan for advanced manufacturing, published on GOV.UK in June 2026, calls adoption uneven and slow, with too many projects stuck at pilot. Our manufacturing software development starts with one process, used every day.
Where the time goes
Quotes from drawings and RFQs
An RFQ arrives by email with a drawing attached. The estimator reads every callout (surface finish, threads, chamfers, weld symbols, the title block, notes and global tolerances) before pricing material, machine time and outside work.
Quote to works order
A won quote becomes a works order with its routing, material and paperwork. PSL Datatrack and JobBOSS² carry the quote into the order; in Katana, a new manufacturing order copies the product's BOM and operations.
Traceability and audits
Goods in brings supplier and mill certificates; dispatch brings delivery notes and certificates of conformity. PSL Datatrack links every transaction to a works order, so an auditor can follow a job's history. Food and drink producers keep supplier, customer, quantity, date and batch records.
Machine time and OEE
OEE combines three factors: availability, performance and quality. FourJaw calculates availability and quality in real time, tracking availability from the downtime reasons operators log. MachineMetrics reports OEE, downtime, and good and rejected parts by machine, shift, operator or job operation.
The systems you already run
Job-shop systems: PSL Datatrack, JobBOSS²
PSL Datatrack, built for small and mid-sized manufacturers, covers quotations, works orders, goods received, non-conformance, gauge calibration and traceability; we found no public API documentation, so we would ask PSL. JobBOSS² turns quotes into orders; its public API serves cloud-hosted customers only.
Cloud MRP: Katana, MRPeasy
Katana's documented API covers manufacturing orders, BOM rows, batches, serial numbers, stock, and sales and purchase orders, and it sends webhooks. MRPeasy offers a REST API on its Unlimited plan; its support team does not help with API work.
SAP Business One and Sage 200
SAP Business One's Service Layer is a REST API (OData 3.0 and 4.0) over its data. Sage 200 Professional retired its Manufacturing module from the 2025 R2 release, so we would first check where your works orders now live.
Machine monitoring: FourJaw, MachineMetrics
FourJaw records machine activity and imports work orders by CSV or through an API. MachineMetrics' REST API, using an API key, returns OEE, downtime and part counts, and can create and update jobs and operations.
What we would build
RFQ to draft quote
Reads RFQ emails and drawings, pulls out quantities, material, tolerances, threads and finishes, and drafts quote lines in your ERP or quoting system, each value linked to its place on the print. The estimator prices and approves every line.
Quote to works order, without retyping
When the customer's order arrives, the works order, routing and material go into your ERP through its API, shortages are flagged before the job is released, and job cards print or go to a tablet at the machine.
Traceability and the certificate pack
Links each supplier or mill certificate to its material batch, then to the works order, operations, inspection results and delivery note. At dispatch it drafts the certificate of conformity for your quality manager to check and sign.
Machines next to the plan
Works orders sent from your ERP to FourJaw or MachineMetrics, so the shop floor sees each machine's job, why it stopped and what runs next. OEE by machine and by job; by operator only after a DPIA and telling your team.
Compliance register
PUWER inspections, LEV tests, gauge calibration and, for machine builders, technical files and declarations of conformity in one register: due dates, reminders, evidence attached, who signed, and records kept for as long as the regulations require.
Where AI helps
AI should not release a batch, sign a certificate of conformity, accept a drawing revision or change a machine's safety settings. HSE says the law requires a risk assessment for AI that affects workplace safety. A named person decides.
- Reading drawings and RFQs into draft quote lines, with the estimator checking each value. Paperless Parts says its Wingman correctly extracts the details of 83% of callouts.
- Reading mill certificates against the material specification on the purchase order, with goods-in or quality staff accepting or quarantining the material.
- Drafting non-conformance reports from operator notes and photos, with the quality manager deciding what happens to the parts.
How we would start
We would map one flow, usually RFQ to works order for your busiest customer, with your estimator and production manager, and connect your ERP's API first, read-only. The first working version would read new RFQs from the shared inbox, draft quote lines for the estimator to approve, and raise the works order when the purchase order arrives.
That first stage, the design and a written scope, typically takes one to three weeks. Like every stage, its price is fixed and agreed before it starts, and you can stop after it. How a project runs
Rules we build around
The software keeps the records these ask for. The duties stay with you.
Supply of Machinery (Safety) Regulations 2008
For machine builders: a declaration of conformity, and a technical file kept for at least 10 years from manufacture, or from the last unit in a series. Great Britain recognises CE marking indefinitely; from 20 January 2027, SI 2026/867 bases that route on the EU Machinery Regulation, not the Directive.
Provision and Use of Work Equipment Regulations 1998, regulations 5 and 6
Where machinery has a maintenance log, it is kept up to date. Equipment liable to dangerous deterioration is inspected at suitable intervals and after exceptional circumstances, and each result is recorded and kept until the next one is recorded.
Control of Substances Hazardous to Health Regulations 2002, regulations 9, 10 and Schedule 4
Local exhaust ventilation is thoroughly examined and tested at least every 14 months, or every 6 months for powered dry grinding or polishing of metal over 12 hours a week, with records kept for 5 years. Exposure monitoring records are kept for 40 years where they represent identifiable employees' personal exposures, and 5 years otherwise.
General Food Law: assimilated Regulation (EC) No 178/2002
For food and drink producers: one step back, one step forward. Records identify suppliers, customers, products, quantities, dates and batch or lot codes where available, and are provided promptly on request. Scotland has its own guidance.
UK GDPR and the ICO's guidance on monitoring workers
Reporting machine data by operator is monitoring workers. The ICO says a DPIA must come before monitoring likely to cause high risk, such as performance management, and workers must be told first. The guidance is under review after the Data (Use and Access) Act.
Questions
Should we buy a manufacturing AI tool instead?
Often, yes. Paperless Parts reads prints for quoting and has an API, Werk24 turns drawings into structured data, and Siemens Senseye forecasts machine failure risk. If one fits how you work, buy it. We build what joins it to your ERP.
Will it work with our ERP, or replace it?
We build around it. Katana, MRPeasy, SAP Business One, MachineMetrics and JobBOSS² (cloud-hosted only) publish APIs. Where a vendor publishes nothing, we ask them with you and check exports first.
Can Made Smarter funding help?
Possibly, for manufacturing and engineering SMEs based in England. Made Smarter Adoption lists all nine English regions as active and offers up to 50% matched grant funding for hardware and software. Scotland, Wales and Northern Ireland are not listed.
Does ISO 9001:2026 change what we record?
It was published on 16 September 2026. From 31 March 2028, new accredited certificates are to the 2026 edition only; firms certified to the 2015 edition have until 30 September 2029 to transition. We build the records your quality manual calls for.
Related
Other industries: Logistics and haulage, Construction, Retailers.
Sources
Every rule, date and figure on this page comes from the sources below, checked on 31 October 2026. Rules change: check anything that matters with the source or your adviser.
The 30 sources
- Office for National Statistics: UK business: activity, size and location (2026 workbook, Table 3)
- GOV.UK: AI Adoption Plan: Advanced Manufacturing
- Paperless Parts: Wingman
- MTDCNC: Streamline your entire production process (PSL Datatrack)
- MTDCNC: How PSL Datatrack transforms production control for subcontract precision engineers
- ECI: JobBOSS 2: Job Shop Software Features
- Katana: API reference
- GOV.UK: Food traceability for businesses
- FourJaw: OEE machine monitoring
- MachineMetrics: API Integration Guide
- PSL Datatrack: home page
- ECI: ECI Manufacturing API Documentation
- MRPeasy: API
- SAP Learning: Introducing Service Layer API terms and documentation
- Sage: Sage 200 Professional help, About Bill of Materials and Manufacturing
- FourJaw: Production Planning Software for Manufacturers
- ICO: Data protection and monitoring workers
- HSE: HSE's regulatory approach to artificial intelligence (AI)
- GOV.UK: Supply of Machinery (Safety) Regulations 2008: Great Britain
- legislation.gov.uk: Supply of Machinery (Safety) Regulations 2008, Schedule 2, Part 7
- legislation.gov.uk: The Supply of Machinery (Safety) (Amendment etc.) and the EU Machinery Regulation (Enforcement etc. in Northern Ireland) Regulations 2026
- legislation.gov.uk: Provision and Use of Work Equipment Regulations 1998, Part II (regulations 5 and 6)
- legislation.gov.uk: Control of Substances Hazardous to Health Regulations 2002, regulation 9
- legislation.gov.uk: Control of Substances Hazardous to Health Regulations 2002, Schedule 4
- legislation.gov.uk: Control of Substances Hazardous to Health Regulations 2002, regulation 10
- Paperless Parts: API
- Werk24: home page
- Siemens: Senseye Predictive Maintenance
- Made Smarter: In my region
- ISO/TC 176: ISO 9001:2026 has been released
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